Get a Comprehensive Overview of the Machine Vision Market Report Prepared by P&S Intelligence, Segmented by Product Type (PC-based, Smart Cameras-based), Deployment Type (General, Robotic Cell), Component (Hardware, Software), End Use Industry (Automotive, Consumer Electronics, Electronics & Semiconductor, Glass, Metals, Wood & Paper, Pharmaceuticals, Food & Beverages, Rubber & Plastics, Printing, Machinery, Textiles), Application (Quality Assurance and Inspection, Positioning and Guidance, Measurement, Identification), and Geographic Regions. This Report Provides Insights From 2019 to 2030.
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Machine Vision Market Analysis
The global machine vision market will generate estimated USD 12.7 billion revenue in 2024 and witness a CAGR of 7.4% during 2024–2030, reaching USD 19.5 billion by 2030. This can be ascribed to the rising need for automated tools in industries, surging demand for standardization in products, and growing end-use industries. Moreover, the increasing preference for achieving a higher efficiency in manufacturing, miniaturization of products, and rising need for quality inspection will propel the industry growth.
Machine Vision Market Trends & Growth Drivers
Adoption of 3D Imaging Components Is Key Trend
The capabilities of 3D imaging systems are increasing due to the continual advancements, thereby making the way for the usage of vision-guided robotic solutions in diverse industries.
The emergence of the standard solutions that incorporate the 3D imaging technology, novel software, a robot, and related components in integrated systems enable easy integration and implementation for applications that need 3D location and part handling.
Industry 4.0 Developments Drive Market by Boosting Manufacturing Sector
In general, the expanding industries are increasingly emphasizing technological advancements. The industrial internet of things (IIoT), is a key enabler of the Fourth Industrial Revolution.
Machine vision is become an essential component of automation for the manufacturing industry as it helps identify and locate defective items and enables quick and efficient intervention in an Industry-4.0-compliant factory.
On the manufacturing floor, IIoT significantly enhances productivity, improves product quality, decreases waste, increases manufacturing flexibility, and lowers operational costs. These and other advantages have led to an increase in the use of cyber–physical systems (CPS).
Manufacturers can identify and trace parts and subassemblies with CPS sensors, which collect data. Additionally, this method of data collection enables autonomous interaction, communication, and control among devices. The enormous amount of data that vision equipment collects can also be used for data analytics.
Shortage of Experienced Professionals in Industries Restrains Market Growth
There is a shortage of experienced professionals across industries, which prevents the market growth to some extent. Since machine vision needs highly skilled people who can work with machine signals, along with robots, it becomes difficult for the workers who are not as skilled to utilize this technology to its fullest.
Machine vision supports efficient production, leading to rapid, more-precise, and more-reliable deliveries. However, it compels users to spend a significant amount of money on the education and training of operators, which can eat into profit margins.
Machine Vision Industry Outlook
Product Type Insights
PC-based is the larger category, with a market share of 70% in 2024, and it is further expected to maintain its position during the prediction period. PC-based devices easily interface with image acquisition boards or direct-connect cameras, and they are well-supported with configurable software. These systems can be more cost-effective and easier to use for multiple applications. General inspection to determine the presence of parts is among the numerous camera applications, for instance, workers at an auto body shop checking for studs on a car's underbody.
This application can require 12–18 cameras. Compared to employing separate smart cameras, a PC-based vision system is more affordable and simpler to operate, because all the cameras are connected to the same interface. The ability of the PC to interface with devices other than cameras is another benefit of PC-based solutions.
A 3D image can be produced by some time-of-flight lasers that sweep across components, which is not possible with conventional CCD or CMOS cameras. Picking brake rotors out of dumpsters is one application of this technology. The picture shows a container full of rotors in three dimensions. To be sent to the PC-based program, this data is converted into a color-coded 2D image, and a robot receives the best pick location from the vision system.
The smart-camera-based category will register faster growth during the prediction period, of 7.7%. This growth can be attributed to the continuing developments in the automobile sector, which is resulting in an increase in the usage of these cameras to recognize and identify objects, road markings, traffic signs, and lights, calculate distance between objects, and detect motion paths. Moreover, the increasing adoption of cameras in 3D sensing and imaging and assembly lines to detect and capture data in manufacturing facilities is supporting the demand for smart-camera-based systems.
These product types have been analyzed:
PC-Based (Larger Category)
Smart Cameras-Based (Faster-Growing Category)
Deployment Type Insights
The robotic cell category will register the higher CAGR, of 7.8%, from 2024 to 2030 in the market. This will be because picking, sorting, and other production operations are now being performed by robots, owing to the developments of machine vision, AI, and deep learning technologies; and the surging availability of line scanning devices. Robots are able to function in various settings, such as supermarkets, hospitals, and restaurants, owing to the combination of these technologies.
For instance, a robot can navigate through busy aisles and scan products using radiofrequency identification technology to read a barcode. Such technologies are used at Amazon Go retail locations to track inventory and check consumers at the time of making a purchase.
The general category holds the larger market share, of around 75%, in 2024. This dominance is due to the developments in hardware and software, which have made the technology easily accessible and more affordable. Another key factor in this regard is the growing automation, security, safety, and quality control demand in diverse applications, such as retail, healthcare, and manufacturing.
This segment has two categories:
General (Larger Category)
Robotic Cell (Faster-Growing Category)
Component Insights
Hardware is the larger category, with a market share of 65% in 2024, and it is expected to maintain its position during the forecast period. This is because for efficient computer vision, multiple components, such as sensors, cameras, lights, optics/lenses, processors, and frame grabbers, are used in production lines.
Software is the faster-growing category, at a CAGR of 7.6% from 2024 to 2030. This can be ascribed to the surging implementation of advanced technologies by manufacturers for several machine vision applications. The software automates challenging or tedious visual inspection tasks and precisely directs handling machinery throughout product assembly. Some of the uses are positioning, identification, verification, measurement, and error detection. A powerful machine vision software system can perform 100% of the inspection online, which boosts yield, lowers production costs, and improves product quality.
This segment is divided into two categories:
Hardware (Larger Category)
Cameras
Frame grabbers
Optics/lenses
Lighs
Processors
Others
Software (Faster-Growing Category)
End Use Industry Insights
The automotive will have the significant CAGR, from 2024 to 2030 in the market, ascribed to the high demand for EVs and autonomous vehicles. Machine vision is widely employed in the automobile sector for inspection tasks, such as presence–absence verification, error proofing, assembly confirmation, and final inspection.
Food & beverages is the largest category, with a market share of 35% in 2024, and it is expected to maintain its position in the coming years. This is because such systems are used for quality assurance, positioning & guidance, measurement, and identification purposes in this industry. Moreover, the rising need for packaged food across the globe and the increasing trend of online shopping in emerging nations are boosting the demand for retail e-commerce packaging, which, in turn, requires such technology for precision assurance.
Additionally, the per capita income has increased over the past few decades as a result of the rapid economic expansion in developing countries, including China, India, and Indonesia. The standard of living in these nations has significantly risen with higher income levels. The demand for packaging solutions in these nations has increased as a result of the changing lifestyle, in turn, augmenting the use of this technology for packaging.
These end use industries are included in this report:
Automotive
Consumer Appliances
Electronics & Semiconductor
Glass
Metals
Wood & Paper
Pharmaceuticals
Food & Beverages (Largest and Fastest-Growing Category)
Rubber & Plastics
Printing
Machinery
Textiles
Others
Application Insights
The quality assurance & inspection category dominates the market with a market share of 55% in 2024, and it is also the fastest-growing category. This is because such systems are primarily utilized for scanning and identifying labels, barcodes, and texts, particularly in the packaging sector. This is more accurate and faster than manual inspection, thus saving time, preventing human error, and enhancing overall operational efficiency.
The identification category holds a significant share because identification applications widely use machine imaging. Traffic monitoring, camera surveillance, and number plate recognition for security purposes offer numerous opportunities for the usage of this technology.
These applications have been included in the report:
Quality Assurance & Inspection (Largest and Fastest-Growing Category)
Positioning & Guidance
Measurement
Identification
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Geographical Outlook
Geographically, APAC is the fastest-growing region, with a CAGR of 7.9% during 2024–2030 and it is largest category too. This can be ascribed to the surging rate of industrialization, growing automotive and manufacturing industries, and burgeoning adoption of robots, artificial intelligence, and machine learning by manufacturing organizations in economies such as China, Japan, and India. Additionally, the surging consumer expenditure, along with government support in developing nations, is pushing various industry giants to set up their production facilities in the region.
China generates the majority of the revenue in the regional market, due to the extensive manufacturing of electronic goods, rising automotive sector, and high investment by international players in R&D in the nation.
North America holds the significant market share in 2024.This is attributed to the high per capita income, presence of large industry players, technological advancements, and increasing preference for packaged food.
Europe also accounts for a significant revenue share. This is due to the well-established automobile sector, growing food & beverages industry, and high adoption rate of advanced technologies in the region. Germany contributes the highest revenue to the regional market due to the presence of a large number of automobile manufacturers in the country.
These regions and countries were analyzed for this report:
North America
U.S. (Largest and Fastest-Growing Country Market)
Canada
Europe
Germany (Largest and Fastest-Growing Country Market)
U.K.
Italy
Spain
Rest of Europe
APAC (Fastest-Growing and Largest Regional Market)
China (Largest Country Market)
Japan (Fastest-Growing Country Market)
India
South Korea
Australia
Rest of APAC
Latin America (LATAM)
Brazil (Largest Country Market)
Mexico (Fastest-Growing Country Market)
Rest of LATAM
Middle East and Africa (MEA)
Saudi Arabia (Largest Country Market)
South Africa
U.A.E. (Fastest-Growing Country Market)
Rest of MEA
Machine Vision Market Share
The global machine vision market is fragmented in nature, and the key players are using various approaches, such as mergers, acquisitions, new product launches, collaborations, partnerships, and agreements, to stay ahead of competitors. Continuous investment in the product innovation is being made by key players and startups to a gain competitive edge.
Top Machine Vision Companies:
Cognex Corporation
Basler AG
OMRON Corporation
National Instruments Corporation
Sick AG
TKH GROUP
Sony Corporation
Texas Instruments Incorporated
Intel Corporation
Atlas Copco AB
Microsoft Corporation
Machine Vision Industry News
In October 2023, National Instrument was acquired by Emerson, to increase Emerson’s exposure in distinct markets.
In August 2023, Moritex Corporation was acquired by Cognex Corporation from Trustar Capital. Moritex provides optics components, has a huge presence in Japan, and will contribute to Cognex’s revenue in the near future.
In August 2023, the Advantage 182 vision system was launched by Cognex Corporation. The system integrates edge learning technology, barcode reading, and advanced machine vision to automate a broad range of tasks in different industries.
In May 2023, Teledyne Technologies’ subsidiary Teledyne DALSA announced the beginning of production of its Linea2 4k multispectral 5GigE line scan camera.
In February 2023, Deci.AI Ltd. upgraded its deep learning platform to support developers in streamlining the AI lifecycle and eliminating hurdles in the path of production.
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