3D Printing Materials Market Size & Share Analysis - Key Trends, Future Opportunities, Growth Strategies, and Forecasts (2025 - 2032)

3D Printing Materials Market Emerging Trends & Growth Drivers

Increasing Use of 3D Printing in Manufacturing Sector Drives Market

• Manufacturing companies are exploring opportunities to integrate additive manufacturing into their established processes, to yield better and fast results, which is expected to fuel the market growth.
• Currently, the majority of the companies are using it more for prototyping, which is the most-accepted use of 3D printing.
• However, the aerospace and defense and medical and dental sectors have already begun using it as a full-scale production process, rather than just prototyping.
• Manufacturing, for years, was dependent on the subtractive process, in which a substantial amount of raw material is wasted and reused repeatedly.
• For instance, in an automobile plant, metal sheets are cut and shaped into different parts, while the leftover metal is melted again to form metal plates, so that it can be reused for further manufacturing processes.
• Additive manufacturing is a revolutionary technology as it involves the 3D printing of raw materials, which does not require any cutting, thereby generating little or no leftover material.
• Thus, this process is additive in nature, rather than subtractive. Owing to this advantage, 3D printing also saves time.
• As a result, with its rising popularity in a wide range of manufacturing processes, the demand for 3D printing materials is likely to rise at a considerable pace.

High Technology Cost and Lack of Expertise Hamper Market Growth

• One of the major restrained witnessed in the 3D printing materials market is the high equipment cost, which is the major concern for 3D printers’ professional users.
• For instance, 3D printing technology uses selective laser sintering (SLS) printers which are highly expensive.
• The high cost of machinery increases the overall capital investment needed for setting up a 3D printing facility.
• Also, there are very high cost associated with producing large volume of products using 3D printing.
• Along with that, the long time it takes to print the object negatively impacts the 3D printing materials market growth.
• The lack of technical knowledge and expertise of 3D printing is one of the major restraints witnessed in the 3D printing materials market.
• A large section of workforce lacks the technical expertise of the process and tend to misinterpret things sometimes.
• . To understand the concept of 3D printing, better training programs are required, so that this technology can be taken forward with expertise.
• Additionally, some of the areas where 3D printing requires improvement from a technological point of view are speed of 3D printers and related software; spatial resolution of 3D printers, uniform and standardized materials.

Segmentation and Category Analysis

Insights by Type

Metals are the largest category, holding 55% revenue share in 2024, and they will also witness the fastest growth in the forecast period. This is attributed to the higher price of metallic materials as compared to others, including plastics and ceramics. Moreover, metals are widely used in 3D printing applications in a host of industries, from industrial manufacturing and automotive to aerospace and medical devices.

Plastics are the fastest-growing category, attributed to their easy availability and low prices. In addition to this, plastic materials offer superior properties, over other types, such as high versatility, resistant to abrasion, exceptional flexibility, durability, resistance to shock, high elasticity, good temperature-resistance, resistance to any physical deformation, and chemical-resistance, which further boost its demand in the global market.

These types are covered:

• Plastics (Fastest-Growing Category)
• Metals (Largest Category)
• Ceramics
• Others

Insights by Form

The powder category is the largest, and it is expected to grow at the highest CAGR of 33%, in terms of value. This is attributed to the fact that powder is used to create large, dense parts in the aerospace, military, and oil and gas industries. Additionally, the powder form is capable of withstanding high temperatures; hence, it is preferred over others, especially in the aerospace and oil and gas sectors.

These forms are covered:

• Powder (Largest and Fastest-Growing Category)
• Filament
• Liquid

Insights by Industry

The aerospace and defense category held the largest revenue share of 35%, in 2024, and it will also witness the highest CAGR. This is attributed to the use of titanium, as a material, in the 3D printing of parts or prototypes. Titanium, which is quite important in aerospace and defense applications, is one of the most expensive materials used in such manufacturing processes.

The increasing adoption of 3D printing in the industry is primarily credited to its ability to easily create massive and complex parts. The applications of 3D printing in aerospace and defense range from simple objects, such as armrests, to complex parts, such as engine components. Aerospace parts being 3D-printed include wall panels, airducts, surrogates, jigs & fixtures, mounting brackets, engine compartment parts, cabin accessories, cast metal parts, bezels, and lights. SpaceX and Relativity are already using additive manufacturing to produce an array of parts for rockets.

These end users are covered:

• Aerospace and Defense (Largest and Fastest-Growing Category)
• Medical Devices and Dental
• Automotive
• Consumer Goods
• Industrial Manufacturing
• Building and Construction
• Others

Insights by Technology

Fused deposition modelling holds the largest share, and it will also witness the highest CAGR during the forecast period, of 35%. This is mainly attributed to the widespread use of the FDM technology to produce complex end use parts that require high stability. Moreover, this technology is compatible with a wide variety of materials, and it enables cost-effective production in bulk.

These technologies are covered:

• Stereolithography
• FDM (Largest and Fastest-Growing Category)
• SLS
• DLP
• DMLS
• EBM
• LMD
• Others

Insights by Application

The prototyping classification accounted for the largest market revenue share, of 45%, in 2024, and it is further set to register the highest CAGR. Prototyping with 3D printing provides a fair number of advantages such as ability to test the products before mainstream production and improving the efficiency of product design in relatively lesser time as compared to conventional methods.

These applications are covered:

• Prototyping (Largest and Fastest-Growing Category)
• Manufacturing
• R&D
• Others

Regional Market Performance

North America held the largest share, of 45%, in 2024 in the global 3D printing materials market. This is attributed to the wide acceptance and the growth in the application of this technology in mass customization and product manufacturing. The governments of various countries are encouraging the use of 3D printing. For instance, in the U.S., the National Additive Manufacturing Innovation Institute (NAMII) helps in accelerating the penetration of additive manufacturing technologies in the U.S. manufacturing sector. The institute brings together a network of manufacturing firms, community colleges, universities, and NGOs from the Ohio–Pennsylvania–West Virginia Tech Belt and offers USD 40 million to promote research activities in this field.

Moreover, North America’s aerospace original equipment manufacturers (OEMs) are striving hard to reduce their overall fleet weight, by reducing the number of components. Additionally, the growing manufacturing sector is one of the main driving forces for the North American market growth. Medical equipment manufacturers, industrial plastic fabricators, industrial designers, and other manufacturers use 3D printers to create prototypes of products for customers. For instance, medical device manufacturers use such systems to create customized medical devices, such as prosthetics and artificial limbs.

Moreover, Europe held the second-largest share, around 35%, in 2022. The industry advance in the region is powered by the presence of established aircraft manufacturing companies, such as Airbus SE, EuroJet Turbo GmbH, ArianeGroup, and European Satellite Navigation Industries. As 3D printing materials provide users with a simple supply chain, mitigate risk, and are lightweight, their adoption has increased in the aerospace industry.

Further, in Europe, the increasing cost pressure on medical device manufacturers has forced them to adopt the technology to eliminate the traditional prototyping process. In addition, the growing income and need for lower manufacturing costs have augmented the interest of players in the regional market. In Europe, Germany and Italy have the highest prevalence of hearing loss, which leads to the adoption of hearing aids, thus driving material demand for additive manufacturing.

During the forecast period, the 3D printing materials market is expected to witness the fastest growth in the APAC region, mainly on account of the supportive government policies and heavy funding in R&D. Other drivers for the regional market are the extensive industrial base, supportive government policies, funding in research and development, and increase in consumer electronics manufacturing in China, India, and other regional countries. This is also attributed to the increase in automotive and consumer electronics manufacturing facilities in China, India, and other regional countries.

Also, APAC healthcare industry is growing and expected to experience a good growth in the coming years. The increasing growth is led by increasing competition and support from government for smart manufacturing, which is expected to elevate the APAC healthcare market. The growth in the healthcare industry will have a positive impact on the 3D printing market growth, as 3D printing has become the integral part of the healthcare industry, due to its use in various applications including dental, surgery, and prototyping.

China is expected to lead the APAC regional market over the forecast period, primarily on account of the technological advancements in 3D printing and increasing demand for customized healthcare products and consumer goods.

The regions and countries analyzed for this report include:

• North America (Largest Regional Market)
  • U.S. (Larger and Faster-Growing Country Market)
  • Canada
• Europe
  • Germany (Largest Country Market)
  • U.K.
  • France (Fastest-Growing Country Market)
  • Italy
  • Spain
  • Rest of Europe
• Asia-Pacific (APAC) (Fastest-Growing Regional Market)
  • China (Largest Country Market)
  • Japan
  • India (Fastest-Growing Country Market)
  • South Korea
  • Australia
  • Rest of APAC
• Latin America (LATAM)
  • Brazil (Largest Country Market)
  • Mexico (Fastest-Growing Country Market)
  • Rest of LATAM
• Middle East and Africa (MEA)
  • Saudi Arabia (Largest Country Market)
  • South Africa
  • U.A.E. (Fastest-Growing Country Market)
  • Rest of MEA

3D Printing Materials Market Share Analysis

• The market is severely fragmented as 3D printing materials have been around for a long time, most being common metals, plastics, and ceramics.
• This means that a large number of companies operate in the market, catering to different applications.
• Additionally, companies do not offer everything; for instance, those that specialize in metals do not necessarily have a wide portfolio of ceramics and polymers as well.
• Moreover, companies often customize the materials as per the application, which further fragments the market.

3D Printing Materials Market News

• In January 2025, 3D Systems Corporation entered into a partnership with Daimler Truck Holding AG, Wibu-Systems AG, and Oqton to combine 3D's 3D printing solutions, Daimlers' commercial vehicle manufacturing expertise, Oqton's 3D printing software, and Wibu-Systems' IP services. The combined offering will allow the additive manufacturing partners of Daimler to 3D-print several kinds of cabin and under-the-hood parts remotely, while protecting their IP.
• In January 2025, University of Toronto researchers announced the creation of a material that combines the strength of carbon steel with the lightweight nature of polystyrene foam using 3D printing.
• In January 2025, Supernova Industries Corp. won a contract worth USD 2 million from the American Center for Manufacturing & Innovation (ACMI) to create energetic materials for the U.S. military via the use of 3D printing.
• In November 2024, CRP Technology Srl integrated vapor smoothing technology into its production operations to enhance its 3D printing services. The technology was integrated with the company's Windform line of composites for post-processing applications in the automotive, aerospace, and motorsports industries.